Lifting and transporting
The lifting and positioning of the machine tool should use the special lifting tools provided by the manufacturer, and other methods are not allowed. There is no need for special lifting tools, and wire ropes should be used to lift and be in place according to the parts specified in the manual.
Foundation & Location
The machine should be installed on a firm foundation, away from the source of vibration, away from sunlight and heat radiation, and placed in a dry place to avoid the influence of moisture and air flow. If there is a vibration source near the machine tool, an anti-vibration ditch must be set around the foundation.
Installation of the machine
The machine should be leveled in a free state when placed on the foundation, and then the anchor bolts should be locked evenly. For ordinary machine tools, the level reading does not exceed 0.04/1000mm, and for high-precision machine tools, the level does not exceed 0.02/1000mm. When measuring the accuracy of the installation, it should be carried out at a constant temperature, and the measuring tool should be used after a period of constant temperature time. When installing the machine tool, we should try our best to avoid the installation method that makes the machine tool produce forced deformation. Some parts of the machine should not be removed casually during the installation of the machine tool, and the disassembly of the parts may lead to the redistribution of the internal stress of the machine tool, which will affect the accuracy of the machine tool.
Preparation before commissioning
After the geometric accuracy of the machine tool is qualified, the whole machine needs to be cleaned. Use cotton cloth or silk cloth soaked in cleaning agent, not cotton yarn or gauze. Wash off the anti-rust oil or anti-rust paint applied to protect the guide rail surface and the machining surface when the machine leaves the factory. Dust is cleaned from the outer surface of the machine tool. Lubricating oil is applied to each sliding surface and working surface.
Carefully check whether all parts of the machine tool are oiled as required, and whether the coolant is fully added to the cooling box. Whether the oil of the hydraulic station and automatic lubrication device of the machine tool reaches the position specified in the oil level indicator.
Check whether the switches and components in the electrical control box are normal, and whether the inserted integrated circuit boards are in place.
Energize and start the centralized lubrication installation, so that each lubrication part and lubricating oil circuit are filled with lubricating oil. Make all the preparations before the action of each part of the machine tool.